Dynamics NAV 2013
We have thousands of FIFO items that are NOT Lot tracked (and thousands more that are). These Non-Lot tracked items, when picked, now need to record the incoming goods receipt number (GRN) produced at purchase receipt i.e. the Item Ledger Entry, and subsequently apply that item ledger entry number to the consumption item journal overriding the FIFO entry that would be applied. Has anyone done this?
The alternative is to create new items and Lot track those which will be a painful exercise.
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Answers
The warehouse entries do not reliably contain the information needed to make this association. While the original warehouse entries created by the purchase receipt may, it is unlikely you are picking from those entries. As the moved around the warehouse prior to the pick for consumption.
Ultimately what you need to do is assign the desired ILE and the "Applies-To Entry No." on the sales lines. At the moment, I can't think of a reliable way to automatically determine this entry. Then there is the part of automating the entry. Which is probably doable. This may need to be a manual process.
In general, your item setup does not support the functionality you seek. My recommendation would be to "bite the bullet" and establish an item setup that supports your desired functionality.
When building complex systems, the most important step is testing. Not only test to insure no errors, but also to verify it does what you expect. Things can be much easier to resolve when discovered early in the process.
Never build custom software to do a job that can be handled by standard product features.
Reservation would be another way of handling this. It does not need any programming. This is standard functionality with directed picking. The difference is with reservations you are deciding exactly what will be shipped during the sales process. Before the order ever gets to the warehouse.
The process you choose depends on when you want that decision made.
It's still a pick. The same process regardless of the intended use.