How Can create rework order?

ermohdnadeem

how can create rework order for line rejection items?

ara3n

Are you using manufacturing? If yes, create a new production order. You create a new item being products and consume the original item.
Select the item and add the routing lines for the work you will be doing and create the output.

sriram_venkat

"Are you using manufacturing? If yes, create a new production order. You create a new item being products and consume the original item."

What does this mean? I can always create a new production order directly. What do you mean by Consume the original item? Please clarify

dynuser

sriram_venkat wrote:

"Are you using manufacturing? If yes, create a new production order. You create a new item being products and consume the original item."

What does this mean? I can always create a new production order directly. What do you mean by Consume the original item? Please clarify

Hi Rashed,
I am also looking for a similar transaction.In addition to this, some items are rejected before doing the rework and some items are used to do the rework.What to do under this situation

Waiting 4 ur reply.
Thanks

ara3n

Are your finished good serialized?

AdamRoue

Think of a rework order as just another production order for the same item where you define the components as itself and any additional rework parts, and the routing being whatever you do. This is the only way to process a rework order, there is nothing separate from the standard works orders to do this.

mstallmann

Doesn't this mess up costing though? In previous versions, this would throw the adjust cost batch job into a constant loop. Was this corrected in 5.0, SP1, or 6.0?

kapil4dynamics

What does this mean? I can always create a new production order directly. What do you mean by Consume the original item? Please clarify

This means if the item is of no use then post a -ve adjustment and move forward and create a new production order.

Reason : u have consumed item and capacity (against ur output which is not fine) and ur expense has been booked which in any case u wont get back (it's a loss) . So u will finish the process -ve adjust it if u don't want to keep item in inventory. If it happens for partial quantity before finish of order in terms of quantity u can do the same for partial quantity but u will have +ve adjust ur consumption with apply from entry. Just reversals.

But If u want to keep rejected material, you can keep it.


But in either case u need to create a new production order to have Item produced as per ur QA standards. In next production order if u need just some corrections don't change BOM or routing on item card change it Production order line components and routing which will specify change for this "rework" production order only.




It wont put cost in any kind of loop.

karstenrobert

Generally you should change the production order status to finished when you are sure that the output of the finished goods posted is correct.(after passing quality control)

You can always post additional material consumption and work/machine center capacity and even reverse output posting on a production order until it has been set to finished.

You need to set the status of the production order to finished to have the inventory value of the finished goods transfered from the WIP account to the inventory account.

When you have the status already set to finished and after a while it turns out the the quality of the finished goods was not alright and needs a rework you can safely create another production order for the finished goods item.
Set the prod order quantity to the quantity which needs rework and start the refresh prod. order batch.
You can then change the routing lines to the routings you need for the rework if you want to post additional needed machine/work center capacity(and therfore capacity costs).
After that go to the component lines, remove them and add the finished goods item as component with most likely a quantity per of 1. (You could add additional component items for the rework process)
You can then post the prod. order using the production journal. In the production journal show the column applies-to entry. In the line for the consumption posting choose the production output item ledger entry which needs the rework.
This step makes sure that you consume the original output item ledger entry(which needed rework) and its value and transfer it to the new output item ledger entry including the additional capacity and material costs.
After that you can set the status of the prod. order to finished and you shouldn't get an error with you inventory valuation or the adjusts costs batch job.(works for 5 SP1)

fredp1

Rework- costing works for v5 sp1.

Our consultant mentioned it was a "problem" for previous versions.